Description
EMT LPR Corrosion Probe is an advanced electrochemical device designed to monitor corrosion rates in various industrial applications, including piping systems and cooling towers exposed to conductive water flow. By utilizing LPR technology, these sensors provide precise measurements of corrosion rates, enabling effective corrosion control and management.
1. Key Features
The EMT LPR Corrosion Probe is equipped with a range of advanced features designed to provide accurate and reliable monitoring of corrosion rates in various applications. Here’s a detailed overview of its key features:
🔧 Built for Your Exact Needs
We engineer every probe to fit your unique operation:
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Installation Flexibility: Choose high-pressure (10,000 psi), flanged (ANSI 2500#), or quick-retrofit models
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Adaptable Designs: Telescoping probes (adjust 50mm-5m onsite), rigid/flexible bodies, or custom lengths
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Smart Electrode Options: Optimized for turbulent flow, stratified layers, or harsh media (H₂S/CO₂)
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Material Matching: Electrodes in 316L, 20#, or specialty alloys to mirror your pipe metallurgy
🛡️ Engineered to Last
Rigorously tested for critical pipeline environments:
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Extreme Condition Rating: -40°C to 200°C / 15,000-hour lifespan (3× industry average)
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Zero-Failure Record: 99.98% factory acceptance rate with full traceability (PMI/weld reports)
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Validation Proof: NACE TM0497 certified accuracy (±5%), leak-proof to 1×10⁻⁹ mbar·L/s
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3-Year Warranty: Industry’s longest coverage with 48-hour emergency support
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⚙️ Pipeline Intelligence
Solutions designed by corrosion specialists:
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Real-Time Threat Detection: Identifies corrosion spikes in <15 seconds (MIC, acid attacks)
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Inhibitor Optimization: Automatically calculates chemical efficiency to cut costs 15-30%
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Seamless Integration: 4-20mA/Modbus outputs connect directly to SCADA or PI systems
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Compliance Ready: Meets API 1163, NACE SP0106, and ATEX Zone 1 standards
2. Applications of LPR Corrosion Probe
The EMT LPR Corrosion Probe provides critical real-time corrosion monitoring for pipeline integrity management:
1) Transmission & Gathering Pipelines
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Continuous Corrosion Rate Monitoring: Tracks internal pipe wall corrosion instantly, surpassing intermittent methods.
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Inhibitor Optimization: Quantifies inhibitor effectiveness for precise dosage control.
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Early Anomaly Detection: Alerts to localized corrosion, MIC, or water accumulation risks.
2) Processing Facilities & Terminals
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Critical Asset Monitoring: Monitors separators, vessels, and tanks in corrosive environments (e.g., wet H₂S service).
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Process Validation: Verifies effectiveness of dehydration, sweetening, and pH control.
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Material Performance: Evaluates alloy corrosion rates for maintenance decisions.
3) Storage (Caverns & Tanks)
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Cyclic Operation Monitoring: Tracks corrosion during gas injection/production and brine level changes.
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Cathodic Protection Validation: Assesses CP system effectiveness in complex environments.
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Water Chemistry Control: Guides treatment strategies for formation water/brine.
3. Complete Your Corrosion Management Solution
While our LPR probes deliver real-time corrosion rate alerts, pair them with EMT’s ER (Electrical Resistance) Probes for quantified metal loss tracking. Together, they form a closed-loop monitoring system:
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LPR: Instantaneous corrosion spikes detection (e.g., MIC attacks, upsets)
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ER: Cumulative thickness loss measurement (mm/year accuracy)
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Synergy: Validate inhibitor performance + predict remaining asset life
