Description

The Resistance Probe EMT-ER Probe exemplifies the pinnacle of monitoring technology for corrosion and erosion within industrial infrastructures. This device is particularly vital in sectors such as oil and gas, water treatment, and chemical processing, where the integrity of metal structures is paramount to operational safety and efficiency. The EMT-ER Probe is a cornerstone in preserving the health and longevity of valuable industrial assets, providing operators with crucial insights needed to maintain infrastructure integrity.

Technical Specifications

• Metal Material. Utilizing premium materials such as 316L and F51 duplex stainless steel, the EMT-ER Probe is designed to withstand corrosive environments while providing reliable service. The choice of these materials ensures that the probe can endure the rigorous conditions found in industrial settings without succumbing to the degradation typically caused by exposure to harsh chemicals and high-pressure scenarios.
• Sealing Material. The probe incorporates seals made from Teflon and fluoro rubber, materials chosen for their superior resistance to extreme temperatures and aggressive chemicals. This sealing technology guarantees that the probe maintains its integrity and continues to deliver accurate measurements even under adverse conditions.
• Working Temperature and Pressure. The EMT-ER Probe operates effectively within a temperature range of -20 to 200°C and can handle pressures up to 26 MPa. Which makes it versatile enough to function in a variety of harsh environments.
• Flange Size. Featuring an ANSI 2″ RF flange, the probe is compatible with standard piping specifications, and is available in carbon steel, 316L, and duplex stainless steel, offering flexibility in accordance with application-specific requirements.

Key Features

Operational Principle:

The probe operates on a simple yet effective principle by measuring the electrical resistance of metals. As corrosion or erosion progresses, these measurements change, allowing for precise quantification of metal loss and corrosion rates. This method provides a direct, quantitative assessment of pipe integrity and the rate of wear.

Real-Time Data Utilization

The ability to deliver real-time data makes the EMT-ER Probe an indispensable tool for proactive maintenance. Immediate access to data allows for quick responses to emerging issues, minimizing downtime and extending the operational life of infrastructure.

Versatile Applications

Engineered to be adaptable, the EMT-ER Probe can be employed in a variety of configurations, including pipelines, tanks, and vessels. Its flexible design ensures that it can be tailored to meet specific environmental and operational demands.

Installation Ease

The non-intrusive design of the probe allows for easy integration into existing systems without the need for operational halts or extensive modifications. This design principle supports continuity in monitoring and maintenance operations.

Benefits

Reliable Performance

Built with durability in mind, the EMT-ER Probe withstands extreme conditions to provide steadfast and accurate data over long periods. Its construction from high-grade materials minimizes the need for frequent replacements and maintains consistent performance.

Enhanced Safety and Compliance

The probe’s capability for early detection plays a critical role in preventing catastrophic failures. By identifying potential integrity issues early, it helps uphold stringent safety standards and compliance with industry regulations, contributing to environmental conservation.

Strategic Investment

Implementing the EMT-ER Probe is not just an operational decision but a strategic investment in the health of industrial equipment. It leads to optimized maintenance schedules and operational procedures, ensuring a future marked by enhanced reliability and safety.

Application

The Resistance Probe EMT-ER Probe is a versatile and essential tool designed to monitor and manage corrosion and erosion in various industrial applications. Its unique capabilities make it highly effective for maintaining the integrity of infrastructure in sectors critically dependent on the condition of their metal assets.

Oil and Gas Industry

• Pipelines and Storage Tanks. In the oil and gas sector, the EMT-ER Probe is primarily used to monitor pipelines and storage tanks that are susceptible to corrosion due to the harsh substances they contain. By measuring the electrical resistance changes in the metal, the probe can detect early signs of wall thinning, which is crucial for preventing leaks and spills that could lead to environmental disasters and costly shutdowns.
• Offshore Platforms. The probe is also implemented in offshore settings where saltwater greatly accelerates corrosion. It helps in scheduling maintenance before critical failures occur, ensuring the safety and operational efficiency of these high-stake environments.

Water Treatment Facilities

• Pipes and Conduits. Water treatment facilities use the EMT-ER Probe to monitor water and sewage pipes. These facilities deal with varying pH levels and other corrosive substances that can degrade pipes over time. Continuous monitoring allows for timely maintenance and replacements, thus avoiding water contamination or service interruptions.
• Chemical Holding Tanks. Tanks holding treatment chemicals are monitored for corrosion to prevent containment failures that could lead to chemical spills, posing risks to both human health and the environment.

Chemical Processing Plants

• Reaction Vessels and Process Lines. The chemical industry benefits from the use of the EMT-ER Probe by monitoring vessels and lines that handle corrosive chemicals. The probe’s real-time data helps in maintaining the integrity of vessels, ensuring continuous and safe production processes.
• Safety Systems. Integration of the probe into the plant’s safety systems can provide critical data that helps in preventing accidents related to equipment failure due to corrosion.

Advantages

• Proactive Maintenance. By providing real-time, accurate measurements of corrosion rates, the EMT-ER Probe allows industries to shift from reactive to proactive maintenance schedules. This not only saves costs by preventing major repairs but also minimizes downtime, enhancing productivity.
• Long-term Asset Management. Regular use of the EMT-ER Probe extends the life of industrial assets by ensuring that they are maintained before reaching critical degradation levels. This strategic approach to asset management optimizes capital expenditure and maximizes return on investment.
• Enhanced Safety and Compliance. Early detection of potential integrity issues significantly enhances safety standards. The EMT-ER Probe helps industries comply with safety regulations and environmental standards by providing tools to avert failures that could lead to hazardous incidents.