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Bandlock إغلاق سريع الفتح

EMT Bandlock Quick Opening Closure represents a significant advancement in pipeline access technology, specifically engineered for demanding industrial applications.

التصنيفات: و معرف المنتج: 26580

الوصف

EMT Bandlock Quick Opening Closure represents a significant advancement in pipeline access technology, specifically engineered for demanding industrial applications. Designed with a robust horizontal locking mechanism, this closure system provides rapid and secure access to pipeline systems while maintaining the highest safety standards. Ideal for oil and gas operations, mining applications, and various industrial settings, this product combines innovative engineering with practical functionality to meet the rigorous demands of modern pipeline maintenance and inspection operations.

المواصفات الفنية

Design & Construction

إغلاق فتح سريع

  • Type: Horizontal Bandlock Quick Opening Closure

  • Design Pressure: 1.6 MPa to 30 MPa range

  • Weight: 40 kg (standard unit)

  • Corrosion Allowance: 2 mm

  • Seismic Rating: Up to 7 intensity degrees

  • Certifications: ISO9001 Quality Management System

Dimensions & Packaging

  • Standard Package Size: 80x80x80 cm

  • Gross Weight: 15 kg per unit

  • Custom sizing available upon request

الميزات الرئيسية

Rapid Operation Mechanism

إغلاق فتح سريعThe EMT Bandlock Quick Opening Closure incorporates an advanced scalable locking-ring structure that revolutionizes pipeline access procedures. Engineered for efficiency, the closure can be securely opened or closed in under 60 seconds with minimal operator effort – requiring less than 200N of force. This rapid operation capability significantly reduces downtime during pig launching and receiving operations, making it particularly valuable for field applications where time efficiency is crucial. The intuitive design enables single-operator handling, eliminating the need for specialized tools or extensive crew involvement.

Advanced Sealing Technology

At the heart of the EMT Bandlock Closure lies a sophisticated self-tightening lip seal system. This innovative sealing mechanism automatically enhances its sealing integrity as internal pressure increases, creating a more secure seal under higher operational pressures. The technology ensures reliable performance across varying pressure and temperature conditions, maintaining leak-proof integrity throughout operation cycles. This advanced sealing approach not only guarantees operational safety but also extends the service life of sealing components, reducing maintenance frequency and associated costs.

Comprehensive Safety Systems

Safety integration forms the foundation of the EMT Bandlock Closure design. The system features a multi-stage safety locking mechanism with an integrated self-locking function that activates during both pressurization and depressurization sequences. The design requires proper engagement of all locking components before pressurization can commence, preventing accidental operation or unauthorized access. Additionally, the closure incorporates a pressure verification system that ensures complete depressurization before the blind flange cover can be opened, eliminating risks associated with residual pressure and protecting personnel from potential hazards.

تطبيقات الصناعة

Oil & Gas Sector

  • Pipeline pig launching and receiving operations

  • Routine maintenance access points

  • Emergency intervention locations

  • Pipeline inspection and cleaning systems

مرافق معالجة المياه

  • Filtration system access points

  • Chemical dosing line maintenance

  • Sludge handling system access

  • Treatment tank maintenance openings

Mining & Mineral Processing

  • Ore pulp pipeline maintenance

  • Abrasive slurry line access

  • Processing system inspection points

  • Blockage clearance access

تطبيقات صناعية إضافية

  • Chemical processing systems

  • Food and beverage production facilities

  • تصنيع الأدوية

  • General industrial fluid handling

معلمات QOC

ظروف التصميم
1 حجم خط الأنابيب من 6 ″ إلى 56 ″
2 رمز التصميم ASME VIII DIV 1 ؛ ASME B31.3 ؛ ASME B31.4 ؛ ASME B31.8 ، إلخ.
3 عامل التصميم 0.5 ، 0.6 ، 0.7 ، إلخ.
4 بدل التآكل 0-5 مم أو أكثر
5 ضغط التصميم CL150 ، CL300 ، CL600 ، CL900 ، CL1500 ، CL2500 ، أو كما هو مطلوب.
6 درجة حرارة التصميم (دقيقة/كحد أقصى) -50 ℃ / 200 ℃
7 نوع الإغلاق نوع حلقة المشابك إغلاق الفتح السريع
8 اتجاه التثبيت أفقي ، عمودي ، يميل
9 الوسيلة القابلة للتطبيق الغاز والزيت والبترول والمواد الكيميائية والماء وما إلى ذلك
الهيكل والمواد الرئيسية
1 برميل برميل/دقيقة ASTM A106 ، ASTM A516 GR.70 ، أو كما هو مطلوب.
2 ASTM A515 GR.70 ، ASTM A516 GR.70 ،
إغلاق فتح سريع و ASTM A105 ، ASTM A350 LF2 Class1 ،
(مع نظام التعشيق) ASTM A694 F42 F48 F48 F52 F56 F60 F65 F70 ،
أو كما هو مطلوب.
3 خاتم الختم للإغلاق Viton ، النتريل
4 دعم السرج Q235 ، أو كما هو مطلوب.
5 شفة ASTM A105 ، ASTM A694 F70 ، أو كما هو مطلوب.
6 رفع العروة/العيون Q235 ، أو كما هو مطلوب.
7 التأريض نعم
8 لوحة الاسم الفولاذ المقاوم للصدأ ، أو كما هو مطلوب.
الشهادات
1 شهادة ختم ASME U ملائم
2 تفتيش الطرف الثالث BV ، SGS ، ABS ، DNV ، أو كما هو مطلوب.