Description

EMT’s Foam Pig: Pioneering Pipeline Maintenance
EMT’s foam pig, specifically the “EMT Light Density PU Fully Coating Bristle Polly Pig,” stands as a testament to innovation and precision in the field of pipeline maintenance. Designed for a range of applications from building material shops to critical oil and gas pipeline operations, this foam pig combines the latest in material science with practical design to offer a versatile and efficient solution for maintaining pipeline integrity and flow.
Detailed Product Overview of EMT’s Foam Pig
The EMT foam pig is expertly constructed using light density polyurethane, a material chosen for its exceptional properties of flexibility, resilience, and compatibility with various pipe materials. It is coated fully to enhance its ability to negotiate and clean pipelines effectively, while the addition of bristles enhances its scrubbing power, making it capable of tackling tough residues and build-ups within the pipe.
Product Name: EMT Light Density PU Fully Coating Bristle Polly Pig
Material: Polyurethane
Size Range: 2″ to 60″
Density Options: 35 kg/m^3 to 150 kg/m^3
Color: Red
Type: PU foam pig
This range of sizes and densities ensures that the EMT foam pig can be customized to meet the specific needs and challenges of various pipeline diameters and conditions, from small diameter pipes in building construction to large transmission lines in the energy sector.
|
Name
|
Polyurethane Fully Coated Pipeline Soft Bare Foam Pigging Pig Bristle Polly Cleaning Pig
|
||||
|
Material
|
Polyurethane
|
||||
|
Light Density
|
0.02-0.3g/m3
|
||||
|
Medium Density
|
0.08-0.12g/m3
|
||||
|
Heavy Density
|
0.13-0.16g/m3
|
||||
|
Feature
|
1.High wear resistance
|
||||
|
2.Good cleaning performance
|
|||||
|
3.Low cost
|
|||||
|
Payment
|
TT/LC
|
||||
|
Advantage
|
1.They are light weight and flexible.
|
||||
|
2. Nice cleaning efficiency.
|
|||||
|
3.Accurate location tracking.
|
|||||
Key Features and Attributes of EMT’s Foam Pig
Versatile Cleaning Capability: EMT’s foam pigs are designed to perform in a variety of cleaning contexts. Their light density polyurethane composition, combined with the physical action of bristles, allows them to remove both soft and hard deposits effectively. This dual-action makes them particularly effective in maintaining an optimal flow, which is crucial for the operational efficiency and safety of pipelines.
Durability and Performance: The polyurethane material provides notable wear resistance, which is critical in the abrasive environment of pipelines. This durability ensures that the pigs can be used repeatedly over long distances—from 100 kilometers up to 300 kilometers—without significant degradation, offering great value and reducing the need for frequent replacements.
Temperature and Operational Flexibility: Designed to operate in temperatures ranging from -30℃ to +100℃, EMT’s foam pigs are suitable for a wide range of environmental conditions, making them ideal for global operations, including extreme climates.
|
Polyurethane Test Report
|
||||
|
NO.
|
TEST PROJECT
|
UNIT
|
TEST REPORT
|
TEST METHOD
|
|
1
|
Shore hardness
|
Shore A
|
83
|
GB/T 531.1-2008
|
|
2
|
DIN abrasion
|
mm3
|
21
|
GB/T 53516-1987
|
|
3
|
Akron abrasion
|
cm3
|
0.0518
|
GB/T 1689-1998
|
|
4
|
100% stress at definite elongation
|
MPa
|
3.41
|
GB/T 528-2009
|
|
5
|
300% stress at definite elongation
|
MPa
|
5.74
|
GB/T 528-2009
|
|
6
|
Tensile strength
|
MPa
|
51.2
|
GB/T 528-2009
|
|
7
|
Elongation at break
|
%
|
1263
|
GB/T 528-2009
|
|
8
|
Tear strength(right angle)
|
kN/m
|
77
|
GB/T 529-2008
|
|
9
|
Resilience rate
|
%
|
34
|
GB/T 1681-2009
|
Industry-Specific Applications of EMT’s Foam Pig
Applicable Industries: EMT’s foam pigs are invaluable across multiple sectors. In building material shops and construction works, they are used to ensure that newly constructed pipelines are clean and free from construction debris before they are put into operation. In the energy and mining sectors, they maintain the pipeline infrastructure used for the transport of oil, natural gas, and other resources, ensuring that these vital conduits remain efficient and safe.
Customization and Flexibility: The availability of various sizes and densities allows these foam pigs to be tailored to specific pipeline conditions and cleaning requirements, enhancing their effectiveness and ensuring that they meet the precise needs of each industry.
Certifications and Quality Assurance
ISO9001 Certified: This certification underscores the quality and reliability of EMT’s foam pigs, affirming their compliance with international quality standards. It provides assurance that these products are manufactured to the highest standards, ensuring reliability and effectiveness in pipeline maintenance tasks.
Logistics and Packaging
Packaging Details:
- Selling Units: Single item
- Package Type: Plywood case
- Single Package Size: 6X6X10 cm
- Single Gross Weight: 1.000 kg
This packaging is designed to ensure that the pigs are delivered in optimal condition, protecting them from damage during transit and making storage and handling straightforward for end-users.
Warranty and After-Sales Service
EMT offers a six-month warranty on their foam pigs, covering any defects in materials or workmanship. This warranty, coupled with comprehensive after-sales support, ensures that users can rely on EMT for ongoing maintenance needs and technical assistance.
About Us
EMT’s foam pigs are essential tools for the maintenance and operation of pipelines across various industries. Their robust design, combined with advanced polyurethane technology and thoughtful engineering, ensures that they offer unparalleled performance in cleaning and maintaining pipelines. These cleaning pigs are not just tools but crucial investments in the safety, efficiency, and longevity of pipeline infrastructure around the world. Their versatility, coupled with the company’s commitment to quality and customer satisfaction, makes EMT’s foam pigs a preferred choice for companies looking to optimize their maintenance operations and ensure the integrity of their pipeline systems.
At present, our products have also been recognized by companies such as CCED, Oxy, Saudi Aramco, and Shell, and have become members of the “Pigging Products and Services Association (PPSA)“, presenting yet another way for pipe project contractors to access affordable, top-tier products.Moving forward, we remain committed to perpetual self-improvement. We will provide superior quality products and advanced pigging solutions for industrial pipelines, striving tirelessly towards building EMT into an industry benchmark within the pipeline equipment industry.






