Description

The EMT Intrusive Pig Detector is engineered to deliver reliable monitoring and confirmation of pig movements within pipelines, crucial for both maintenance and operational integrity. Designed to perform under a range of demanding conditions, this detector is an essential tool for ensuring the efficiency of pigging operations used in cleaning and inspecting pipelines.

Key Attributes

• Grade: Industrial
• Warranty: 1.5 years
• Place of Origin: Liaoning, China
• Customized Support: OEM, ODM
• Brand Name: EMT Pigging
• Model Number: EMT Pigging

Technical Specifications

• Material: Available in a variety of materials including Stainless Steel 304, Stainless Steel 316. Also Duplex Stainless Steel F51, Carbon Steel A105N, and Inconel 625.
• Product Name: Pipeline Visual Flag Flange Pig Signaller
• Type: Flange Connection
• Pressure Classes: Options include class150#, class300#, class600#, class900#, class1500#, class2500#
• Applicable Temperature Range: -20℃ to +120℃
• Indicator Feature: Manual reset flag
• Insert Depth: 21mm
• Trigger Options: Bi-directional, Bi-directional Feather, and Uni-directional
• Ingress Protection: Rated IP65/IP66

Trigger Types

1. Bi-directional.: This trigger type can detect pig passage in both directions, making it ideal for looped pipeline systems or those requiring frequent and versatile pigging operations.
2. Bi-directional Feather.: Similar to the standard bi-directional trigger, this option includes a sensitivity feature that can detect even minimal contact or a feather-touch by the pig, enhancing its detection capabilities for lighter or less intrusive pigs.
3. Uni-directional.: Designed for straightforward, one-way pigging operations, this trigger type offers simplicity and effectiveness in systems where pigs travel in a single direction.

Indicator Types

To accommodate different monitoring and control needs, the EMT Intrusive Pig Detector provides various indicator options that deliver clear and actionable alerts:

1. Manual Reset Flag. A simple and reliable mechanical flag pops up to indicate the pig’s passage, which must be manually reset after each activation. This type is perfect for locations that are easily accessible and do not require remote monitoring.
2. Manual Reset Flag Combined with Electrical Switch Output. Combining the manual reset flag with an electrical switch allows for local visual confirmation as well as the ability to integrate with centralized control systems for remote monitoring.
3. Digital Display Combined with Electrical Switch Output. This high-tech option provides a digital readout alongside an electrical output, offering precise data and the convenience of remote monitoring and integration with advanced pipeline management systems.

Mounting Types

The versatility in mounting options ensures that the detector can be installed in virtually any pipeline configuration, enhancing its adaptability to different environmental and operational conditions:

1. 2″ Flange Connection. This common mounting type uses a standard flange for secure attachment, facilitating easy installation and maintenance in a wide range of pipeline systems.
2. 2″ Welded Nipple. Suitable for permanent installations where a robust connection is needed, the welded nipple ensures a durable and leak-proof mount.
3. 2″ Welded Base – NPT Nipple Connection. This option allows for a secure threaded connection, providing flexibility and reliability, particularly in systems requiring frequent disassembly and reassembly.

The EMT Intrusive Pig Detector offers a robust design suitable for the rigorous environments of industrial pipeline systems. It also supports customization to meet specific operational needs. With its comprehensive range of materials, trigger and indicator options, and mounting types, this product stands out as a top choice for companies looking to enhance their pipeline operations efficiently and safely.

Application of EMT Intrusive Pig Detector

The Intrusive Pig Detector is a specialized device used in pipeline systems to monitor and confirm the presence and movement of pigs—tools utilized for cleaning and inspecting pipelines. This device is crucial for maintaining the operational integrity and efficiency of pipeline operations. It offers several key advantages:

• Versatility in Materials and Types
  Available in various materials and designed to connect through different mounting types—such as flange connections and welded nipples—it is highly adaptable to different pipeline environments and specifications. As a result, it can be seamlessly integrated into a wide range of pipeline systems.
• Diverse Trigger and Indicator Options
  The device includes multiple trigger types (bi-directional, bi-directional feather, and uni-directional) to suit specific operational requirements. In addition, it offers various indicator types—such as manual reset flags, electrical switch outputs, and digital displays—for effective real-time monitoring and control. Therefore, operators can select the most suitable configuration for their unique application needs.
• Reliable Monitoring
  The detector ensures reliable detection of pigs as they pass through the pipeline. Consequently, it enhances both safety and efficiency in pipeline maintenance and inspection processes. By providing accurate and timely feedback, it helps prevent operational disruptions and supports proactive maintenance strategies.
• Customizable Features
  Moreover, the detector supports customization to meet specific operational needs. Whether it’s adapting to unique environmental conditions or integrating with existing monitoring systems, it provides a tailored solution for various pipeline applications. Thus, it ensures flexibility and effectiveness across diverse use cases.