Description

1. Overview of the EMT Pig Indicator

Product Description

The EMT Hot Sale Intrusive Adjustable Pipeline Pig Indicator, model number SN2-TQZ, is a specialized device designed to enhance the efficiency and safety of pipeline operations within various industrial environments. Manufactured by EMT Pigging and originating from Liaoning, China, this device is crafted to meet rigorous industry standards, offering robust performance and reliability.

Key Features and Specifications

• Material and Build Quality:

The pig indicator is available in several flange materials including A105, 304 Stainless Steel, 316 Stainless Steel, and DUPLEX Stainless Steel, catering to different environmental and operational demands.

• Pressure Compatibility:

It is designed to withstand a wide range of pressures, from 700 PSI to 6000 PSI, making it suitable for a variety of piping systems, from low-pressure municipal lines to high-pressure transmission pipelines.

• Temperature Range:

The device operates effectively within a temperature range of -20℃ to +120℃, ensuring reliability under diverse climatic conditions.

• Installation Flexibility:

Installation is facilitated via threaded connections, with options for 2″ flange connection, 2″ welded nipple, or a 2″ welded base-NPT nipple connection, providing versatility in mounting based on the pipeline configuration.

• Corrosion Resistance:

Certified to NACE MR-01-75 for sulfide stress cracking resistance in sour service environments, which is crucial for operations in oil and gas extraction and processing.

• Protection and Certification:

The indicator is designed with an ingress protection rating of IP65/IP66, safeguarding the internal components against dust and water ingress. It also meets ISO9001 standards, affirming its quality and consistency.

• Intrusive Design and Adjustability:

The intrusive nature of the pig indicator, with an adjustable insert depth of 0-14mm, allows for precise detection of pig passage, which is critical for pipeline cleaning and maintenance operations.

Trigger and Indicator Options

• Trigger Types: Available in three configurations:
  1. Bi-directional
  2. Bi-directional Feather
  3. Uni-directional
• Indicator Types: Users can choose from three indicator types based on their specific needs:
  1. Manual reset flag (Type B)
  2. Manual reset flag combined with an electrical switch output (Type C)
  3. Digital display combined with an electrical switch output (Type D)

2. Applications and Industry Suitability of EMT Pig Indicator

Oil and Gas Industry

The EMT Pig Indicator is an indispensable tool in the oil and gas industry, where pipeline integrity is paramount. This device plays a critical role in:

• Preventing Blockages and Ensuring Flow:

By detecting the passage of cleaning pigs, the indicator helps maintain clear pipelines, crucial for uninterrupted and optimal flow rates. This not only ensures efficient operations but also helps in preventing the potential buildup that can lead to pressure increases and bursts.

• Monitoring for Maintenance and Safety:

Regular use of pig indicators helps in early detection of potential issues that could lead to leaks or pipeline failures. This proactive approach minimizes downtime and reduces the risk of environmental disasters.

• • Cost Efficiency: By enabling routine maintenance and ensuring that pipelines operate within their designed parameters. The pig indicator helps to avoid costly repairs and replacements, thereby maintaining the economic efficiency of pipeline operations.

Chemical Processing Industry

The EMT Pig Indicator ensures the integrity and safety of pipelines by:

• Corrosion Monitoring:

Regular pipeline pigging, monitored by the pig indicator, helps in the early detection of corrosion or erosion within pipelines that transport aggressive chemicals. This is crucial for planning maintenance before a failure occurs.

• Ensuring Containment:

By verifying the successful passage of cleaning and inspection pigs, the indicator ensures that no section of the pipeline is overlooked during maintenance operations, thereby preventing accidental leaks of harmful chemicals.

• Enhancing Operational Safety:

Regular maintenance facilitated by accurate pig detection helps prevent incidents that could endanger workers and the surrounding environment, thus upholding stringent safety standards required in chemical processing plants.

Water Treatment Facilities

For water treatment facilities, where the quality of water can vary significantly, the EMT Pig Indicator is vital for:

• Pipeline Maintenance and Cleaning:

Regular use of pigs to clean pipelines, monitored by the pig indicator, helps remove build-ups and sediments which can degrade water quality and reduce the efficiency of the water treatment process.

• Avoiding Infrastructure Degradation:

By ensuring that maintenance pigs pass through the intended sections of pipelines, the indicator assists in the upkeep of pipeline integrity against varying water qualities that might contain corrosive substances or abrasive particles.

• Operational Reliability:

With pipelines functioning optimally and free from unexpected blockages or degradation, water treatment processes become more reliable, ensuring consistent supply and compliance with health and safety regulations.

Warranty and Support

EMT Pigging backs this product with a 1.5-year warranty, reflecting confidence in its durability and performance. Additionally, EMT offers OEM and ODM services to customize the product to meet specific industrial needs, enhancing its applicability across diverse operational scenarios.

For industrial entities seeking reliable pipeline monitoring solutions, the EMT Hot Sale Intrusive Adjustable Pipeline Pig Indicator represents a state-of-the-art choice that combines durability, versatility, and advanced technological integration.