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Pipeline Cup Pig Top Quality

EMT’s Pipeline Cup Pig is an indispensable tool in modern pipeline maintenance, offering unmatched efficiency, durability, and safety. Its design and material are tailored to meet the demanding requirements of various industries, ensuring that pipelines remain clean, efficient, and operational. As the demand for reliable and effective pipeline maintenance solutions continues to grow, EMT’s cup pigs stand out as essential assets, helping industries maintain the integrity of their pipeline systems and ensuring continuous, uninterrupted operations.

Categories: , Product ID: 26681

Description

      EMT’s Cup Pig Pipeline: Enhancing Pipeline Integrity and Efficiency

EMT Pigging’s Solid Cast Pipeline Cup Pig is a robust and crucial tool in the pipeline maintenance domain, specifically designed to tackle the challenges faced by industries reliant on pipeline systems for the transport of fluids and gases.

cup pig

Overview of EMT’s Pipeline Cup Pig

Designed for the rigorous demands of pipeline cleaning, EMT’s cup pigs are crafted entirely from high-grade polyurethane, a material chosen for its outstanding durability and resistance to wear. These attributes make the cup pigs ideal for use in a variety of industries, including oil and gas, construction, mining, and energy.

Key Attributes:

  • Material: Durable polyurethane that ensures longevity and resilience under harsh operational conditions.
  • Size Availability: Ranging from 2 inches to 48 inches to accommodate a broad spectrum of pipeline diameters.
  • Color: High visibility red to enhance detectability during pigging operations.
  • Weight and Packaging: Each unit weighs 4 KG and is packaged individually in a box measuring 40x40x80 cm, ensuring safe transport and handling.
Name
EMT Factory Customized Polyurethane Solid Cast Cup Type Cleaning Scraper Pig
Material
Polyurethane
Light Density
0.02-0.3g/m3
Medium Density
0.08-0.12g/m3
Heavy Density
0.13-0.16g/m3
Features
1.High wear resistance
2.Good cleaning performance
3.Low cost
Payment
TT/LC
Advantages
1.They are light weight and flexible.
2. Nice cleaning efficiency.
3.Accurate location tracking.

cup pigs

Design and Functional Excellence of EMT’s  Cup Pig Pipeline

The design of EMT’s cup pigs focuses on maximizing cleaning efficiency and pipeline compatibility. The solid cast structure of the pig not only provides strength but also ensures that the pig can navigate through pipeline interiors smoothly, conforming to varying diameters and negotiating bends and valves effectively.

Design Features:

  • Cup Configuration: The cup-shaped design helps in creating a seal within the pipeline, which is crucial for effective cleaning, displacement of fluids, and removal of debris.
  • Flexibility and Adaptability: The polyurethane material allows the cup pig to adapt to pipeline imperfections and maintain close contact with the pipe walls, ensuring thorough cleaning.
NO.
TEST PROJECT
UNIT
TEST REPORT
TEST METHOD
1
Shore Hardness
Shore A
83
GB/T 531.1-2008
2
DIN Abrasion
mm3
21
GB/T 53516-1987
3
100% Modulus
MPa
3.41
GB/T 528-2009
4
300% Modulus
MPa
5.74
GB/T 528-2009
5
Tensile Strength
MPa
51.2
GB/T 528-2009
6
Elongation at Break
%
1263
GB/T 528-2009
7
Tear Strength(right angle)
kN/m
77
GB/T 529-2008
8
Compression set
%
34
GB/T 1681-2009

cup pig

Applications of EMT’s  Cup Pig Pipeline

EMT’s cup pigs are versatile tools used across multiple sectors:

  • Oil & Gas Pipelines: Essential for routine maintenance to prevent deposit build-ups that can affect flow efficiency and cause operational interruptions.
  • Construction and Mining: Used to maintain pipelines that transport abrasive slurries and other materials, ensuring that machinery and transport systems operate efficiently.
  • Energy & Utilities: Critical for maintaining pipelines in power plants and other utility infrastructures to prevent blockages that can lead to energy production delays or failures.

Operational Advantages of EMT’s  Cup Pig Pipeline

  • Enhanced Cleaning Efficacy: The cup pigs are designed to remove all types of debris, including wax, tar, and sediment, which helps in maintaining an optimal flow rate and reduces the pressure drop across the pipeline system.
  • Cost-Effectiveness: The long lifespan and durability of these pigs translate into cost savings by reducing the frequency of pig replacements and minimizing the need for manual cleaning interventions.
  • Safety Improvements: Regular use of cup pigs helps prevent the buildup that can lead to increased pressure and potential pipeline bursts, enhancing operational safety and reducing the risk of environmental hazards.
  • Reduced Environmental Impact: The mechanical cleaning process employed by these pigs diminishes the need for chemical cleaning agents, promoting a more sustainable approach to pipeline maintenance.

Quality Assurance and Industry Certification

Compliance with industry standards is paramount for EMT, and the Solid Cast Pipeline Cup Pig is no exception. Each pig is ISO 9001 certified, reflecting EMT’s commitment to quality and reliability. Additionally, every unit undergoes meticulous video outgoing-inspections and comes with a comprehensive machinery test report, ensuring that it meets the rigorous performance standards required in the field.

EMT,Your Choice

EMT’s Pipeline Cup Pig is an indispensable tool in modern pipeline maintenance, offering unmatched efficiency, durability, and safety. Its design and material are tailored to meet the demanding requirements of various industries, ensuring that pipelines remain clean, efficient, and operational. As the demand for reliable and effective pipeline maintenance solutions continues to grow, EMT’s cup pigs stand out as essential assets, helping industries maintain the integrity of their pipeline systems and ensuring continuous, uninterrupted operations.