Description

EMT Polly Pig represents the next generation in foam pipeline cleaning technology, offering superior performance for maintenance operations across multiple industries. Engineered with precision and manufactured to exacting standards, our polyurethane foam pigs deliver exceptional cleaning results while maintaining cost-effectiveness. Available in multiple configurations including bare foam, brush foam, polyurethane foam, and specialized criss-cross designs, these versatile tools are engineered to meet the diverse challenges of modern pipeline maintenance.

1. Technical Specifications

Material Composition & Construction

• High-density polyurethane foam core

• Polyurethane-coated ends for enhanced durability

• 3-5% controlled shrink range for optimal pipeline contact

• Three specialized density grades:

  • Low Density: 35 kg/m³ (0.02-0.03 g/cm³) – Superior flexibility and absorption

  • Medium Density: 90-120 kg/m³ (0.08-0.12 g/cm³) – Balanced performance

  • High Density: 120-150 kg/m³ (0.13-0.16 g/cm³) – Maximum durability

Size & Compatibility

• Comprehensive size range from 2″ to 60″ diameters

• Custom sizing available for specialized applications

• Compatible with all standard pipeline launching systems

2. Key Features & Benefits

Exceptional Operational Efficiency

EMT Polly Pigs combine lightweight construction with remarkable durability, enabling smooth navigation through complex pipeline geometries including tight bends, reducers, and multi-diameter sections. The unique foam composition provides consistent wall contact while maintaining easy passage through challenging pipeline configurations. This intelligent design significantly reduces the risk of sticking or jamming, ensuring reliable completion of cleaning missions and minimizing operational disruptions.

Superior Cleaning Performance

Our Polly Pig delivers unmatched cleaning effectiveness through their advanced foam technology. The specially formulated polyurethane foam adapts to pipeline contours, providing comprehensive surface contact that effectively removes liquids, sludge, scale, and various contaminants. The innovative material composition ensures aggressive cleaning action while remaining gentle on pipeline interiors, making them ideal for both routine maintenance and pre-inspection cleaning operations across various industries.

Advanced Moisture Management

The low-density Polly Pig variant offers exceptional moisture absorption capabilities, making it particularly effective for pipeline drying applications. This feature is crucial for post-hydrotest drying operations and moisture removal in gas pipelines, significantly reducing drying time and preventing corrosion issues. The enhanced drying capacity also helps maintain product purity in chemical and food-grade pipeline systems, ensuring compliance with stringent quality standards.

Reliable Tracking & Monitoring

EMT Polly Pig is designed for compatibility with standard pig tracking systems, providing accurate real-time location data throughout the cleaning process. This tracking capability enables precise monitoring of cleaning progress and ensures complete pipeline coverage. The reliable tracking feature allows maintenance teams to make informed decisions, optimize cleaning schedules, and verify the success of maintenance operations with confidence.

3. Industry Applications

Oil & Gas Sector

• Liquid removal from transmission pipelines

• Wax and debris management in crude oil lines

• Pre-inspection cleaning for smart pig runs

• Pipeline commissioning and maintenance

Water & Wastewater Management

• Sediment and biofilm removal in water mains

• Pipeline drying after maintenance operations

• Contamination prevention in potable water systems

• Regular maintenance of distribution networks

4. Contact Information

For technical specifications and application assistance:
Email: info@emtpigging.com
Phone: +86-131 2420 5692
Website: www.emtpigging.aisa/www.emt-pipe.com