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Bandlock Hızlı Açma Kapama

EMT Bandlock Quick Opening Closure represents a significant advancement in pipeline access technology, specifically engineered for demanding industrial applications.

Kategoriler: - Ürün Kimliği: 26580

Tanım

EMT Bandlock Quick Opening Closure represents a significant advancement in pipeline access technology, specifically engineered for demanding industrial applications. Designed with a robust horizontal locking mechanism, this closure system provides rapid and secure access to pipeline systems while maintaining the highest safety standards. Ideal for oil and gas operations, mining applications, and various industrial settings, this product combines innovative engineering with practical functionality to meet the rigorous demands of modern pipeline maintenance and inspection operations.

Teknik Özellikler

Design & Construction

Hızlı açılış kapanışı

  • Type: Horizontal Bandlock Quick Opening Closure

  • Design Pressure: 1.6 MPa to 30 MPa range

  • Weight: 40 kg (standard unit)

  • Corrosion Allowance: 2 mm

  • Seismic Rating: Up to 7 intensity degrees

  • Certifications: ISO9001 Quality Management System

Dimensions & Packaging

  • Standard Package Size: 80x80x80 cm

  • Gross Weight: 15 kg per unit

  • Custom sizing available upon request

Anahtar Özellikler

Rapid Operation Mechanism

Hızlı açılış kapanışıThe EMT Bandlock Quick Opening Closure incorporates an advanced scalable locking-ring structure that revolutionizes pipeline access procedures. Engineered for efficiency, the closure can be securely opened or closed in under 60 seconds with minimal operator effort – requiring less than 200N of force. This rapid operation capability significantly reduces downtime during pig launching and receiving operations, making it particularly valuable for field applications where time efficiency is crucial. The intuitive design enables single-operator handling, eliminating the need for specialized tools or extensive crew involvement.

Advanced Sealing Technology

At the heart of the EMT Bandlock Closure lies a sophisticated self-tightening lip seal system. This innovative sealing mechanism automatically enhances its sealing integrity as internal pressure increases, creating a more secure seal under higher operational pressures. The technology ensures reliable performance across varying pressure and temperature conditions, maintaining leak-proof integrity throughout operation cycles. This advanced sealing approach not only guarantees operational safety but also extends the service life of sealing components, reducing maintenance frequency and associated costs.

Comprehensive Safety Systems

Safety integration forms the foundation of the EMT Bandlock Closure design. The system features a multi-stage safety locking mechanism with an integrated self-locking function that activates during both pressurization and depressurization sequences. The design requires proper engagement of all locking components before pressurization can commence, preventing accidental operation or unauthorized access. Additionally, the closure incorporates a pressure verification system that ensures complete depressurization before the blind flange cover can be opened, eliminating risks associated with residual pressure and protecting personnel from potential hazards.

Endüstri Uygulamaları

Oil & Gas Sector

  • Pipeline pig launching and receiving operations

  • Routine maintenance access points

  • Emergency intervention locations

  • Pipeline inspection and cleaning systems

Su arıtma tesisleri

  • Filtration system access points

  • Chemical dosing line maintenance

  • Sludge handling system access

  • Treatment tank maintenance openings

Mining & Mineral Processing

  • Ore pulp pipeline maintenance

  • Abrasive slurry line access

  • Processing system inspection points

  • Blockage clearance access

Ek endüstriyel uygulamalar

  • Chemical processing systems

  • Food and beverage production facilities

  • Pharmaceutical manufacturing

  • General industrial fluid handling

Qoc parametreleri

Tasarım koşulları
1 Boru hattı boyutu 6 ″ ila 56 ″
2 Tasarım kodu Asme viii div 1; ASME B31.3; ASME B31.4; ASME B31.8, vb.
3 Tasarım faktörü 0.5, 0.6, 0.7, vb.
4 Korozyon ödeneği 0-5mm veya daha fazla
5 Tasarım baskısı CL150, CL300, CL600, CL900, CL1500, CL2500 veya gerektiği gibi.
6 Tasarım sıcaklığı (min/maks) -50 ℃ / 200 ℃
7 Kapanma türü Kelepçe Halka Tipi Hızlı Açılış Kapatma
8 Kurulum Oryantasyonu Yatay, dikey, eğimli
9 Uygulanabilir ortam Gaz, yağ, petrol, kimyasal malzemeler, su, vb.
Yapı ve ana malzemeler
1 Büyük Namlu/Min Namlu ASTM A106, ASTM A516 Gr.70 veya gerektiği gibi.
2 ASTM A515 Gr.70, ASTM A516 Gr.70,
Hızlı açılış kapanışı Ve ASTM A105, ASTM A350 LF2 Sınıf1,
(Kilit Sistemi ile) ASTM A694 F42 F46 F48 F50 F52 F56 F60 F65 F70,
veya gerektiği gibi.
3 Kapatma için sızdırmazlık yüzüğü Viton, nitril
4 Eyer desteği S235 veya gerektiği gibi.
5 Flanş ASTM A105, ASTM A694 F70 veya gerektiğinde.
6 Lug/Gözler Kaldırma S235 veya gerektiği gibi.
7 Topraklama Evet
8 İsim plakası Paslanmaz çelik veya gerektiği gibi.
Sertifikalar
1 ASMe U damga sertifikası Uygulanabilir
2 Üçüncü taraf denetimi BV, SGS, ABS, DNV veya gerektiği gibi.